Monday, 30 November 2015

Sunday came and so did the rain which meant I couldn't get the car out to look at the lines again which is probably just as well.  I visited my in-laws and retrieved the boot and the petrol tank.  I was somewhat surprised that the tank fitted first time, most odd.

The boot lid sat in the aperture that it is supposed to but it hardly looked good.






































I had a little play with it and ended up with it looking much better.








































The shape of the boot quite surprised me in that it is far more bulbous that I had given it credit for.  The boot frame came away from the lid and this made it easier to bend about.




Saturday, 28 November 2015

Saturday = garage time again, result.  I spent the morning changing the rear brake pads on the daily run around.  I bought the pads in June and went to fit them only to discover that I needed a brake piston rewind tool.  We travelled to the south of France and back after that but only got round to getting a rewind tool this week.  I'm not sure why it took me so long as it was only £8 on eBay, £8, that is amazing.  Anyway, it always feels good when I do something on the car as so much of the thing is controlled by electronics.  Job done then the rain came in so I got dry and took a look at the 100.

I started by fitting the freshly painted rear wings and then worked on the boot floor.









































It required quite a lot of cutting and shutting and eventually sat in place.  I was happy that the floor sat centrally in the cavity it occupied but the next photo highlights that it isn't exactly square.  The worrying thing is that the door gaps on the left are bigger than the door gaps on the right so it makes me worry about total body alignment again.  I'll hopefully get the car out tomorrow and fit the front wing before having a good look at the whole car, gaps and all.  I might get the petrol tank and boot lid back from my in-laws to see how they fit before I go too.  Anyway, feels like progress again.


















































Sunday, 22 November 2015

So I took the two rear wings that I sandblasted yeaterday and checked them for holes........  you guessed it, there were loads.  I spent the earliest hours of the this fine and sunny November Sunday morning welding and grinding the wings.  When done I dried, degreased and doubt checked each panel before painting them.  I dd the ouster side of the wings in regular zinc rich weld through primer and the inner wing in two coasts of POR15.


I watched Spurs beat West Hame 4-1 in the middle of this and consumed a few pints of Stella in the process.

the wings after sandblasting but before at the action begins.





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Saturday, 21 November 2015

Amazingly the wind did drop so I got the sandblaster out and attacked the two rear wings.  It was great fun and I happily burnt through 4 bags of sand.  I have collected about 3 bags of the used sand though but I need to sieve it before I can reuse it.






























The wings are now ready for hole checking and painting.  It isn't obvious that there are holes unlike with the front wing but I suspect that there might be some all the same.





Last weekend I turned the car round having finished the near side and removed the wings so I was ready to get going on the finishing touches of the off side today.  I knew that the car was largely finished on this side apart from the inner sit which needed modifying to allow the aluminium trim to fit.  I was pleased with the door gap and lines of the bodywork so set about the sill.  As with the other side I was able to cut the welds and lower the top of the sill and create enough space for the trim panel.  below you can see where the sill had been lowered, a good 1cm plus.  Alls well though so I headed in for some lunch.








































Back from lunch I decided to start welding the door area up.  The job I wanted to do was sand blast the wings but it was way too windy outside so I welded instead.  It was fun.









I didn't realise this was so out of focus but wanted to show the edge of the door shut panel and the inner wing which I tried and welded up, very satisfying.

I then ground down the mess I had made and painted it with primer to seal it from the elements.  You can see that the front edge is now welded and cleaned up too.





Friday, 20 November 2015



Having finished the axel I turned my attention to new toys and the fact that in England in the middle of November it was not raining.  I decided to use my new sandblaster and get the front wing ready for primer.  It wasn't ready, by  a long shot.  I spent a long time discovering (creating?) holes and welding then up again.  The blaster made a lot of holes, it was a long cycle.  

Once done I painted the wing.


Whilst looking at another web site I realised that one could see the inside of the front wing  when looking at the engine bay, umm. 



Finally got all the bits I needed to finish the axel.  Well I didn't get the shims for the diff but I have located some (thank you John, once again).  I started by fitting the diff back into the axel housing and then the half shafts.  I decided to use a gasket sealer along with the new gaskets having canvassed many opinions.  Once done I fitted the other components to the brakes and the drums themselves.













The service manual drew my attention to fact that the wheel cylinders are supposed to slide in the grooves cut out of the backing plate meaning that the plain nuts I used would work loose.  I need some nylock nuts for the job.








































Having finished the brakes and the diff I turned my attention to the external components housed on the axel.  I fitted the handbrake rods and pivot leaver and realised that I don't have any split pins, how can I not have any of those?  I suspect I have and that they are stored in a very logical and sensible place that I have forgotten all about!

Then I got out my brake pipe flaring machine to make the pipes, a job I always love for some reason.  I got the brake pipe flaring tool from the place that my father used to work at.  When I was a whipper snapper I worked at his yard for a year before university and again for a year after it.  I learnt much of what I know now at that time.  My father
 did bodywork and a mechanic, a chap called Eric,  worked there taking care of all the stuff dad didn't want to get involved in.  Eric is an unusual man, well eccentric really, and a man who I grew really fond of.  He had a way of knowing how to do lots of different jobs.  What is most disturbing about Eric though is what happened to his tools.  He used to live, literally,  in a section of the yard that consisted of a comfy arm chair, a bottled gas heater and all his tools.  I left the yard as a young early twenty something year old to make my fortune in sales about the same time I sold the MG Midget that I had all through University.  I had had my fill of old cars at that point and bought a newish but very exciting motorbike.  I got totally wrapped up in new and reliable bikes for about 10-15 years.   During that time my Dad retired from work and passed the yard on to a friend who worked there.  Eric left and essentially his tools got distributed.  The only thing I got was the brake pipe tool which is why I started this whole story.  The crying shame is that most of the tools were thrown away because nobody had a use for them.  Oh how I would love them now.  It is often said that youth is wasted on the young but I regularly kick myself for not making more of `Eric, his knowledge and of course his tools.

The completed axel (less the diff shims and the correct nuts for the wheel cylinders)









The axel wrapped in polythene and hidden away in storage for, most probably, too long.